shenzhen xingte technology co.,ltd
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Fully Automatic Brushless Motor Winding Machine for stator coil inner winding
Model :XT-02D
This automatic Brushless stator needle winding machine is suitable for household appliances such as washing machines, fan motors, ceiling fan motor , wheel hub motors, vacuum cleaners, mixers, hair dryers, cameras and household electric fans.
XINGTE manufactures this in-slot stator needle winding machine for winding a wide variety of BLDC motor stators.
It combines with the latest needle winding technology and is known for its speed and stability in producing
The Brushless Motor Winding Machine Introduction:
The automatic needle motor winding machine is a high-speed stator winder and is suitable for
brushless /BLDC motor stator coil winding, and manual loading/unloading,
the machine automatically completes mold clamping, winding, wire clamping, and cutting,
it can achieve multi-tapping (set on HMI). The stator slot NO. and turn NO. can be set on HMI.
It can do multi-strands wire parallel winding, and the machine has a remote diagnosis function.
Product Features
The Needle Winding Machine, also known as the BLDC (Brushless DC) needle winding machine, serves a specific purpose and possesses several unique characteristics:
Direct Slot Winding: This machine is designed to wind the required number of turns directly into the stator slot. By eliminating the need for separate winding and insertion steps, it streamlines the winding process.
Optimum Slot Filling Coefficient: The needle winding machine achieves an optimal slot filling coefficient, ensuring that the wire is neatly arranged in an orderly manner rather than randomly, as seen in conventional winding machines. This organized winding into the lamination stack slot can lead to savings of up to 30% in copper wire consumption.
Lack of Protruding Copper Wires: The BLDC needle winding machine enables high-efficiency stator winding without leaving any protruding copper wires. This ensures a clean and concise stator winding, enhancing the overall appearance and functionality of the motor.
Free Programming: The machine provides the flexibility of free programming, allowing users to determine the initial position to anchor the starting wire, the direction of the winding cycle (clockwise or anticlockwise), and any necessary position changes to complete the winding process. This customization capability offers versatility to meet specific winding requirements.
Global Reach: XINGTE, as the leading motor manufacturing machine supplier from China, has seen great success with its motor winding machines in over 50 countries worldwide. This widespread adoption is a testament to the reliability and effectiveness of XINGTE's products.
By incorporating advanced features and offering reliable performance, the Needle Winding Machine from XINGTE proves to be a valuable asset in the motor manufacturing industry.
Product parameters
| Model number: | XT-02D |
| Wire Diameter : | 0.1 ~ Ø1.6mm |
| Stator Outer diameter: | Max 106mm |
| Stator inner diameter: | 10mm |
| Stator stack thickness : | 150mm |
| Winding method: | needle winding |
| Winding station: | 2 stations |
| Power: | 6KW |
| Power supply: | AC380V,50/60Hz |
| Air pressure: | > 0.6Mpa |
| Winding speed: | 1200Rpm |
| Machine dimension: | (L)1500 *(W)680*(H)1990 mm |
| G. W: | 600KGS |
Application
The Brushless Motor Winding Machine is especially suitable for range hood motor, hair curler motor, servo motor, brushless household motor, stepper motor, fan motor, Ceiling fan motor,bladeless fan motor, brushless power tools, brushless medical equipment and other types of DC brushless motor.
The needle winding Work diagram
The stator is stationary during winding. All needle movements are motorized and programmable and managed in direct drive mode (no cam system, no belts, no lead screw).
Needle winding machine Picture show
1. The needle winding machine structure display
2. Winding finished BLDC stator display
Order process
Delivery
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