shenzhen xingte technology co.,ltd
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12 Axis Automatic Transformer Coil Winding Machine XT-TW1270, Bobbin coil winding machine
The principle of transformer was first discovered by Faraday, but it was not put into practical use until the 1880s. In the competition between direct current and alternating current that a power plant should output, the ability to use transformers for alternating current is one of its advantages. In addition to transformer coils, inverter coils, rectifier coils, filter coils and even ignition coils are all products that are frequently used in daily life. XINGTE recommends commonly used automated production equipment for various coil-related products. If you have any related needs, please feel free to contact XINGTE.
The main function of the transformer is to change the voltage. Its core part contains the primary and secondary windings, which are composed of wound coils. The transformer coil winding machine can be used to accurately wind the wires or coils on the core of the transformer. These wounds The coil will affect the electrical performance of the transformer and thus the voltage conversion, so the winding machine plays a vital role in manufacturing the transformer.
Transformer Coil Winding Type
Different transformer winding designs may affect the transformer's energy conversion efficiency, output voltage stability, load adaptability, etc. The following are three common transformer windings
01. Crossover Winding
Crossover winding refers to the winding method in which the primary and secondary windings are placed crosswise on the core, interspersed with each other, and distributed crosswise at different locations on the core. This design method can reduce the mutual inductance between windings, reduce leakage flux, and improve the efficiency of the transformer.
02. Spiral Winding
Spiral winding is to wind the primary and secondary windings in a spiral form on the core to form a spiral winding structure. This winding design is usually used in high-power transformers and can provide better electrical performance and stability.
03. Disc Winding
Benefits of using a winding machine to make transformer windings
01. Accuracy
The transformer coil winding machine can accurately control the winding of the coil, ensuring that the size, number of windings and positions of each transformer winding are consistent, improving manufacturing accuracy.
02. Automation Improves Production Efficiency
Compared with manual winding, the winding machine can automatically wind and complete the winding process more quickly, reducing labor costs and manufacturing time, while improving work efficiency and production capacity.
03. Consistency and Stability
Using a transformer coil winding machine to make windings can maintain consistent quality and stability, reducing variability in the transformer manufacturing process and ensuring stable product quality.
It is to wind wires or coils around the core of the transformer in a disk-shaped or disc-shaped manner. It can effectively control the electromagnetic field and improve the efficiency and performance of the transformer. It is usually used for some specific types of transformers, such as high-voltage transformers or special Transformers for industrial use.
Product Features
This equipment is a multi-axis winding machine. automatic Bobbin loading. After winding on the spindle, the tape wrapping mechanism performs the wrapping action and automatical unloading.
It can be used for reverse winding Pin products, and the thread nozzle frame can be flipped 90 degrees in the opposite direction. It has the characteristics of ultra-high speed, miniaturization, and space-saving.
This machine has a novel appearance design, simple operation, and convenient maintenance; programming uses a computer or touch screen; the unique joint fixture design and adopts precision tape counter-tension control tensioner to make the product line neatly arranged; automatic wire clamping, wire cutting, saves winding time
Product parameters
| Model number: | XT-TW1250 | XT-TW1270 |
| Wire Diameter : | 0.07 ~ 0.7mm( can customized) | 0.07 ~ 0.7mm( can customized) |
| Number of axis | 12 axis | 12 axis |
| Axis pitch | 50mm | 70mm |
| Yield rate | ＞ 98% | ＞ 98% |
| Utilization rate | ＞85% | ＞85% |
| Power: | 6KW | 6KW |
| Power supply: | AC 220V,50/60Hz | AC 220V,50/60Hz |
| Air pressure: | > 0.6Mpa | > 0.6Mpa |
| Machine dimension: | 1630*1400*1600mm | 1630*1400*1800mm |
| G. W: | 850KGS | 850KGS |
Application areas
Xingte Transformers winding machine, Small Transformers, and custom wound coil solutions can be found in such applications and industries as military/defense transformers, Defense Industry, Rail, Electric Utility, Marine and Medical industries
Basic information about XINGTE
Experience
XINGTE was established in 2007, with more than 17 years R & D experience in the coil winding area
Plant Size
XINGTE is headquartered in Shenzhen, with a factory area of more than 30,000 square meters, which can ensure our Strong productivity
Service
XINGTE has more than 230 technical service and after-sales staff, worldwide service points worry-free after-sales service
Patents & certificates
Patents & certificates:
XINGTE obtained 120+ Patents and related certificates
Production Capacity
XINGTE has more than 600 experienced employees, which can guarantee our Production capacity and fast delivery
Technology
XINGTE has more than 130 experienced engineers, which can ensure our strong R & D ability, also can guarantee our customization capability
XINGTE PRODUCTION LINE
1, Motor stator, rotor, and other related coil winding machine
2, Transformer-related product coil winding machine
3, voice coil-related product winding machine
4, inductor coil winding machine and
5, customized fully automatic line for the motor, speaker, transformer production line
Why choose the XINGTE transformer winding machine?
XINGTE transformer winding machine can improve the accuracy, efficiency and quality stability of your transformer winding manufacturing, helping you meet customer needs more efficiently while reducing production costs. We provide a full range of technical support and training to ensure that customers can fully understand and use our winding machines, and provide quick-response after-sales service.
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